Bacardi Alcohol Distillery La Galarza

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This state-of-the-art alcohol production plant is designed to deliver high efficiency and exceptional product quality. With a production capacity of 100,000 liters/day of extra neutral potable alcohol, the facility combines advanced technology and robust infrastructure to meet industrial-scale demands.

The plant utilizes molasses or sugarcane juice as raw materials, making it versatile and adaptable to different operational needs. Key features include batch fermentation, external cooling systems with recirculation pumps and plate heat exchangers, and vacuum cascade distillation, ensuring precision, energy efficiency, and sustainability.

Constructed with stainless steel for durability and compliance with stringent quality standards, the plant is optimized for low steam consumption, minimizing operational costs while maximizing output. This cutting-edge facility is ideal for businesses seeking reliable and scalable alcohol production solutions.

The plant is equipped with a dedicated Molasses Storage Area featuring a total storage capacity of 21,784,704 liters, ensuring a robust supply of raw material for continuous operations. Efficient handling is supported by a 150 HP system, designed to optimize the transfer and processing of molasses.

In the Propagation and Pre-Fermentation Area, the plant boasts a propagation capacity of 1.335  liters, ensuring effective cultivation and preparation of molasses for fermentation. The pre-fermentation system further accommodates 96,000 liters, allowing for a seamless transition to the fermentation stage. These capacities, combined with precise management, ensure the consistent quality and availability of raw material for production.

The Fermentation Area of the plant is designed for high-capacity operations, with a total fermentation capacity of 3.019.876 liters, ensuring the production process meets large-scale demands. Efficient handling of the fermented mash is facilitated by a 240 HP system, enabling smooth and reliable operations.
 

To maintain optimal conditions during fermentation, the system is equipped with 11 plate-heat exchangers, ensuring precise temperature control for enhanced process efficiency and product quality. This robust setup guarantees consistent performance and supports the plant's ability to produce high-quality alcohol efficiently.

The Distillation Area is engineered for precision and efficiency, with a production capacity of 100,000 liters/day of neutral alcohol at 96° GL and 20° C. Operating under a vacuum cascade system, the plant ensures enhanced purity and energy efficiency while maintaining consistent product quality.

The system includes 6 distillation columns, 5 reboilers, and 14 condensers and heaters, optimizing heat transfer and reducing energy consumption. Designed for low steam consumption, the setup minimizes operational costs while maintaining sustainability. A robust 249 HP system supports seamless alcohol handling, ensuring reliable and efficient production of high-quality neutral alcohol.

The plant's Alcohol Storage Area offers a total capacity of 1,202,550 liters, ensuring sufficient space for safe and efficient storage of the final product. Additionally, the system includes tank scales with a combined handling capacity of 181,092 liters, providing accurate measurement and management during alcohol transfer and processing.

To support these operations, the area is equipped with a 104 HP system, supplemented by an additional 15 HP system, ensuring smooth and reliable handling of stored alcohol. This setup ensures the plant's storage capabilities align with its high production capacity, maintaining product quality and operational efficiency.

The plant's Utilities Area is designed to support efficient and sustainable operations across all production stages.

For vinaza cooling, the system includes a dedicated cooling area spanning 22.8 m², ensuring effective temperature management for by-products. The alcohol cooling system is powered by an Alpina cooling tower with a capacity of 2,000 GPM, supported by a 250 HP system, ensuring reliable and efficient alcohol cooling processes.

In the Boiler Area, the plant has a steam production capacity of 1,600 BHP, with an accompanying water storage capacity of 84,000 liters, enabling consistent steam generation for production needs. The system also includes an 85 HP water handling unit, ensuring optimal water supply and management.

For fuel storage and handling, the plant offers a total storage capacity of 340,484 liters, with a 37.5 HP system dedicated to fuel transfer and management. This comprehensive utilities setup ensures the plant operates efficiently, reliably, and with minimal environmental impact.

The La Galarza plant is located in the municipality of Izucar de Matamoros, state of Puebla, it is located in what was originally a colonial hacienda dating back to the 17th century, it was transformed in 1956 to house the Bacardi alcohol and rum production plant.

The property has a total area of ​​57,060.16 M2 with a construction area of ​​16,483.6 M2between the productive area of ​​the distillery and the residential houses, as well as the chapel from the end of the 17th century, in addition to an internal road of 12,651.72 M2and green areas of 22,996.25 M2. 

The original structure of the hacienda retains its imposing appearance, with large open areas, high ceilings and stone walls.